Automatic roller hemming cleaning device

Robotic hemming is a process of joining two metal work pieces using forming. Roller hemming tool pushes the edge of one metal sheet over another sheet. During this process excess glue in the flange might get out and pollute the roller tool. Such glue might contaminate the processed work pieces and the technology. Therefor it is essential to clean the tools. Patented technology developed by AerobTec offers and efficient automated way for this cleaning.

  • Efficient Cleaning Device
    • Fully automated systems
    • Manufactured parts are no longer polluted by the glue
    • No interrupt is required to remove the dirt and glue
  • Ecological
    • Reduction of usage of cleaning compounds
    • Reduction of waste
  • Cost Effective Solution
    • It helps to eliminate production interruptions
    • Enhancement of efficiency of production device
    • Significant cost savings (declared savings 107,600 Eur/year for cell with 2 cleaning devices*)
  • Easy Integration
    • Simple robotic accessory with simple connection
    • It can be integrated in existing robotic cells
    • Integration usually takes no more than several hours

*stated in customers internal factory magazine – reference on demand

  • Polluted Rolls

  • Pulluted Technology

  • Solution

Specification

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1

Cleaning Head – customizable

2

Transmission Box

3

State Sensor

4

High Speed Motor

5

Customizable holder

6

Motor Driver – customizable

Specifications:
  • Cleaning position height 861mm (customizable)
  • Base dimensions 350 x 350mm
  • Nominal power input 800W at 400V/50Hz/3ph.
  • Cleaning time 16s (can be performed during other operation steps)
  • Maximum revolutions 9000/min.
  • Connection by motor cable + sensor cable
  • Exchange of catching insert several times per day only
  • Can be placed anywhere within the robot work space

In Action

In Action Slideshow


  • Dirty Technology

    Hemming bed polluted by pushed out glue sheet joint

  • Dirty Technology

    Hemming roll polluted by pushed out glue during hemming operation.

  • Dirty Technology

    Hemming roll polluted by pushed out glue during hemming operation.

  • Dirty Technology

    Hemming roll polluted by pushed out glue during hemming operation.

  • AFCD in Action

    Caught glue in AFCD reservoir. No more problems with polluted technology.

  • Cleaned Hemming Roll

    No more problems with polluted technology.

  • Cleaned Hemming Roll

    No more problems with polluted technology.

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